Powersaving on companion when serial is off (ble/wifi)

[weebl2000]

Build firmware: Build from this branch

Summary

Adds power saving to the companion radio when BLE/WiFi is disabled by the user. When the serial interface is off (and GPS is not enabled), the device enters ESP32-S3 light sleep for 30-minute intervals, significantly reducing power consumption for battery-powered companion nodes that are left running as pure relays.

Changes

Light sleep in companion radio (examples/companion_radio/main.cpp)

• Enters 30-minute light sleep cycles when serial_interface.isEnabled() is false and GPS is off
• Wakes on: LoRa packet (ext1), timer (30min), or button press (GPIO wakeup)
• Stays awake briefly after wake to process any pending work before sleeping again
• Initial 2-minute delay before first sleep to allow setup/connection

WiFi radio actually turns off (src/helpers/esp32/SerialWifiInterface.cpp/h)

• disable() now calls WiFi.disconnect(true) and WiFi.mode(WIFI_OFF) to power down the radio
• enable() reconnects using stored SSID/password credentials
• Previously disable() only set a flag — the WiFi radio stayed powered on

Button wakeup with correct polarity (src/helpers/ESP32Board.h)

• enterLightSleep() accepts optional pin_wake_btn parameter (backward-compatible)
• Uses GPIO wakeup (GPIO_INTR_LOW_LEVEL) for button — correct for active-LOW buttons
• Keeps ext1 (ANY_HIGH) for LoRa DIO1 only — these can't share a mask since they need opposite trigger levels

Pending work detection (examples/companion_radio/MyMesh.cpp/h)

• hasPendingWork() checks outbound packet queue to avoid sleeping while packets are queued

Notes

• Only affects ESP32-S3 targets (gated by CONFIG_IDF_TARGET_ESP32S3)
• Boards without PIN_USER_BTN gracefully skip button wakeup
• GPS-enabled nodes skip sleep entirely (GPS needs continuous operation)
• No changes to the repeater sleep path — sleep() still calls enterLightSleep(secs) without button

[weebl2000]

Moved button handling logic to ESP32Board - this has the added benefit that repeaters will also wake up when you press the button (they do not currently).

[weebl2000]

@fschrempf Actually basically all devices are low when pressed. Updated the code accordingly.

On my Heltec v4 the screen turns off when I disable bluetooth.

[weebl2000]

I have confirmed this saves a bunch of milliamps when bluetooth is disabled, but even more so look at pr #1686. When bluetooth is enabled but phone isn't connected, we sleep for 3 seconds out of every and this saves about 80% power while still having bluetooth enabled. This PR works great but I'd suggest merging #1686 for even more power saving.

[IoTThinks]

Button wakeup with correct polarity (src/helpers/ESP32Board.h)

• enterLightSleep() accepts optional pin_wake_btn parameter (backward-compatible)
• Uses GPIO wakeup (GPIO_INTR_LOW_LEVEL) for button — correct for active-LOW buttons
• Keeps ext1 (ANY_HIGH) for LoRa DIO1 only — these can't share a mask since they need opposite trigger levels

Hi @weebl2000,
I intended to do for companion but using dynamic power management.
Eager to test yours and hope it can be in dev soon.

How much is power consumption during sleep? Still 10mA as same as repeater.
So when it sleeps, it will wakeup on: LoRa packet (ext1), timer (30min), or button press (GPIO wakeup)
=> During the wakeup, will the companion push the latest messages to the phone app?
if yes, then we don't need to press the button on the companion frequently.

In my latest PR, I shifted from ext1 use GPIO wakeup instead of ext1 so the sleep is available to all esp32 boards.
Ext1 is available to RTC GPIOs only and some Esp32 boards only have ext0.

https://github.com/meshcore-dev/MeshCore/pull/1687/changes#diff-bf2a85f9de86622aa1706e48181c52038e533cae13e3f52f5cd2a2a063b61dc8R85